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Drill Fix™ DFSP™ • FP Inserts
Drill Fix™ DFSP™ • FP Inserts
Drill Fix™ DFSP™ • FP Inserts
Drill Fix™ DFSP™ • FP Inserts

Indexable Drills

Drill Fix™ DFSP™ • FP Inserts

Features and benefits

  • Four cutting edge insert.

  • Positive chipbreaker geometry preferred for stable cutting on most materials at high feed rates.

  • Additional inserts with increased corner radius to support usage with Beyond™ grades.

Workpiece Material

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SAP Material Number ISO Catalog Number ANSI Catalog Number First Choice Grade [D] Insert IC Size [D] Insert IC Size [D1] Insert Hole Size [D1] Insert Hole Size [S] Insert Thickness [S] Insert Thickness [Rε] Corner Radius [Rε] Corner Radius [GAA] Insert Rake Angle [Clearance Angle Major Clearance Angle Major Second
5534147 SPGX060304FP SPGX060304FP   KCU40 6.3500 .2500 2.6500 .1040 3.1800 .1252 0.4000 .0160 6.000 7.000 11.000
5534233 SPPX09T308FP SPPX09T308FP   KCU40 9.5250 .3750 3.6000 .1417 3.9700 .1563 0.8000 .0312 6.000 7.000 11.000
4042936 SPPX09T310FP SPPX09T310FP   KCU40 9.5250 .3750 3.6000 .1417 3.9700 .1563 1.0000 .0390 6.000 7.000 11.000
5534261 SPPX120408FP SPPX120408FP   KCU25 12.7000 .5000 4.6000 .1811 4.7600 .1875 0.8000 .0312 6.000 7.000 11.000
4042939 SPPX120412FP SPPX120412FP   KCU40 12.7000 .5000 4.6000 .1811 4.7600 .1875 1.2000 .0469 6.000 7.000 11.000
5534239 SPPX15T508FP SPPX15T508FP   KCU40 15.7320 .6250 5.5000 .2340 5.9500 .2340 0.8000 .0312 6.000 7.000 11.000
4042914 SPPX15T512FP SPPX15T512FP   KCU25 15.7320 .6250 5.5000 .2170 5.9500 .2340 1.2000 .0469 6.000 7.000 11.000
3119361 SPGX060304FP SPGX060304FP   KC7815 6.3500 .2500 2.6500 .1040 3.1800 .1252 0.4000 .0160 6.000 7.000 11.000
5534268 SPGX070304FP SPGX070304FP   KCPK10 7.9400 .3125 2.8500 .1120 3.1800 .1252 0.4000 .0156 6.000 7.000 11.000
4042887 SPGX070308FP SPGX070308FP   KCPK10 7.9400 .3125 2.8500 .1120 3.1800 .1252 0.8000 .0312 6.000 7.000 11.000
4042890 SPPX09T310FP SPPX09T310FP   KCPK10 9.5250 .3750 3.6000 .1417 3.9700 .1563 1.0000 .0390 6.000 7.000 11.000
1848606 SPPX120408FP SPPX120408FP   KC7210 12.700 .5000 4.600 .1811 4.760 .1875 0.800 .0312 6.000 7.000 11.000
4042903 SPPX120412FP SPPX120412FP   KCPK10 12.7000 .5000 4.6000 .1811 4.7600 .1875 1.2000 .0469 6.000 7.000 11.000
4042906 SPPX15T512FP SPPX15T512FP   KCPK10 15.7320 .6250 5.5000 .2170 5.9500 .2340 1.2000 .0469 6.000 7.000 11.000
5534252 SPGX060304FP SPGX060304FP   KCU25 6.3500 .2500 2.6500 .1040 3.1800 .1252 0.4000 .0160 6.000 7.000 11.000
5534230 SPGX070304FP SPGX070304FP   KCU40 7.9400 .3125 2.8500 .1120 3.1800 .1252 0.4000 .0156 6.000 7.000 11.000
5534255 SPGX070304FP SPGX070304FP   KCU25 7.9400 .3125 2.8500 .1120 3.1800 .1252 0.4000 .0156 6.000 7.000 11.000
4042840 SPGX070308FP SPGX070308FP   KCU25 7.9400 .3125 2.8500 .1120 3.1800 .1252 0.8000 .0312 6.000 7.000 11.000
4042933 SPGX070308FP SPGX070308FP   KCU40 7.9400 .3125 2.8500 .1120 3.1800 .1252 0.8000 .0312 6.000 7.000 11.000
5534258 SPPX09T308FP SPPX09T308FP   KCU25 9.5250 .3750 3.6000 .1417 3.9700 .1563 0.8000 .0312 6.000 7.000 11.000
4042841 SPPX09T310FP SPPX09T310FP   KCU25 9.5250 .3750 3.6000 .1417 3.9700 .1563 1.0000 .0390 6.000 7.000 11.000
5534236 SPPX120408FP SPPX120408FP   KCU40 12.7000 .5000 4.6000 .1811 4.7600 .1875 0.8000 .0312 6.000 7.000 11.000
4042913 SPPX120412FP SPPX120412FP   KCU25 12.7000 .5000 4.6000 .1811 4.7600 .1875 1.2000 .0469 6.000 7.000 11.000
5534264 SPPX15T508FP SPPX15T508FP   KCU25 15.7320 .6250 5.5000 .2340 5.9500 .2340 0.8000 .0312 6.000 7.000 11.000
4042942 SPPX15T512FP SPPX15T512FP   KCU40 15.7320 .6250 5.5000 .2170 5.9500 .2340 1.2000 .0469 6.000 7.000 11.000
5534267 SPGX060304FP SPGX060304FP   KCPK10 6.3500 .2500 2.6500 .1040 3.1800 .1252 0.4000 .0160 6.000 7.000 11.000
1848594 SPGX060304FP SPGX060304FP   KC7210 6.350 .2500 2.6500 .1040 3.180 .1252 0.400 .0160 6.000 7.000 11.000
1848598 SPGX070304FP SPGX070304FP   KC7210 7.940 .3125 2.850 .1120 3.180 .1252 0.400 .0156 6.000 7.000 11.000
3119393 SPGX070304FP SPGX070304FP   KC7815 7.9400 .3125 2.8500 .1120 3.1800 .1252 0.4000 .0156 6.000 7.000 11.000
5534269 SPPX09T308FP SPPX09T308FP   KCPK10 9.5250 .3750 3.6000 .1417 3.9700 .1563 0.8000 .0312 6.000 7.000 11.000
1848602 SPPX09T308FP SPPX09T308FP   KC7210 9.525 .3750 3.600 .1417 3.970 .1563 0.800 .0312 6.000 7.000 11.000
3119395 SPPX09T308FP SPPX09T308FP   KC7815 9.5250 .3750 3.6000 .1417 3.9700 .1563 0.8000 .0312 6.000 7.000 11.000
5534270 SPPX120408FP SPPX120408FP   KCPK10 12.7000 .5000 4.6000 .1811 4.7600 .1875 0.8000 .0312 6.000 7.000 11.000
3119397 SPPX120408FP SPPX120408FP   KC7815 12.7000 .5000 4.6000 .1811 4.7600 .1875 0.8000 .0312 6.000 7.000 11.000
5534271 SPPX15T508FP SPPX15T508FP   KCPK10 15.7320 .6250 5.5000 .2340 5.9500 .2340 0.8000 .0312 6.000 7.000 11.000
3774790 SPPX15T508FP SPPX15T508FP   KC7210 15.732 .6250 5.500 .2340 5.950 .2340 0.800 .0312 6.000 7.000 11.000
3774904 SPPX15T508FP SPPX15T508FP   KC7815 15.732 .6250 5.500 .2340 5.950 .2340 0.800 .0312 6.000 7.000 11.000
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  • P Steel (37)
    • P0
      Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (31)
    • P1
      Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (37)
    • P2
      Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS
      (37)
    • P3
      Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS
      (37)
    • P4
      Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS
      (37)
    • P5
      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS
      (37)
    • P6
      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS
      (37)
  • M Stainless Steel (32)
    • M1
      Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS
      (32)
    • M2
      High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS
      (32)
    • M3
      Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS
      (32)
  • K Cast Iron (37)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS
      (37)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS
      (37)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS
      (37)
  • N Non-Ferrous Materials (23)
    • N1
      Wrought Aluminum
      (23)
    • N2
      Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%
      (23)
    • N3
      High-Silicon Aluminum Alloys Si >12.2%
      (23)
    • N4
      Copper, Brass, Zinc-based on machinability index range of 70-100
      (23)
    • N5
      Nylon, Plastics, Rubbers, Phenolics, Resins, Fiberglass
      (23)
    • N6
      Carbon, Graphite Composites, CFRP
      (23)
    • N7
      MMC's
      (21)
  • S High-Temp Alloys (18)
    • S1
      Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS
      (18)
    • S2
      Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS
      (18)
    • S3
      Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS
      (18)
    • S4
      Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS
      (18)
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  • CN (18)
  • DE (18)
  • US (18)
  • GB (6)
  • IN (1)
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  • ID Thread Turning (37)
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  • Stable (12)
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  • Stable (12)
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  • KCPK10 (9)
  • KCU25 (9)
  • KCU40 (9)
  • KC7210 (5)
  • KC7815 (5)
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  • N (37)
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  • S-SQUARE 90 (37)
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  • S-SQUARE 90 (37)
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  • FP (37)
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  • H W (37)
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  • P (24)
  • G (13)
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  • KCPK10 (9)
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  • Drill Fix (37)
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  • I (37)
  • M (37)
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  • N (31)
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Grades

  • KC7210

    • TiAlN-PVD-coated carbide.
    • Excellent heat resistance with a good level of toughness.
    • First choice for high-speed cutting of cast iron materials when dry machining with TF drill and under cooling lubricants with indexable inserts.

    P
    K
    N
  • KC7815

    Multi-Layered MT-CVD TiCN-Al203 coating
    Designed for indexable drilling of alloyed steels and some cast irons
    Superior performance when drilling ferrous steels at elevated speeds
    Expect 100% improvement in tool life versus competitive grades
    Use KC7815 in outboard pockets, KC7140 in inboard pockets for optimum performance with DRILL-FIX bodies
    Geometry: GD with honed negative land provides added strength

    P
    K
    M
  • KCPK10

    Composition: Advanced TiCN-Al2O3-CVD coating combined with a cobalt-enriched carbide substrate, this grade offers a balanced combination of deformation resistance and edge toughness.
    Application: KCPK10 offers outstanding abrasion and crater wear resistance for high-speed machining of steels and cast irons. Use for very high cutting speeds with low to medium feed rates.

    P
    K
    M
  • KCU25

    Turning Composition: An advanced PVD grade with hard AlTiN coating and fine-grain unalloyed substrate. The new and improved coating improves edge stability with wide range speed and feed capabilities.

    Turning Application: The KCU25 grade is ideal for general machining of most steels, stainless steels, high-temp alloys, titanium, irons, and non-ferrous materials in a wide range of speeds and feeds with improved edge toughness for interrupted cut and high feed rates.

    Holemaking Composition: Advanced CVD TiCN-Al2O3 coating combined with a tough carbide substrate.

    Holemaking Application: First choice for steel, stainless steel, and cast iron. This grade offers adequate deformation resistance, excellent edge strength, and superior wear resistance over a wide range of machining conditions for high productivity with very good reliability.

    P
    S
    K
    M
    N
  • KCU40

    Composition: Multilayered TiN-TiAlN-PVD coating and a tough substrate, that withstands interruptions and provides high wear resistance for long tool life.
    Application: KCU40 is the first choice for high reliability in most materials. This grade should be used at medium speeds and high feeds due to sharper edges. KCU40 covers steel, stainless steel, cast iron, and high-temperature alloys for high toughness applications under certain conditions.

    P
    S
    K
    M
    N

Warnings • Drill Fix DFR