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COVID-19: How Kennametal is responding
Drill Fix™ DFSP™ • MD Inserts
Drill Fix™ DFSP™ • MD Inserts
Drill Fix™ DFSP™ • MD Inserts
Drill Fix™ DFSP™ • MD Inserts

Indexable Drills

Drill Fix™ DFSP™ • MD Inserts

Features and benefits

  • Four cutting edge insert.

Workpiece Material

P
S
K
M
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SAP Material Number ISO Catalog Number ANSI Catalog Number First Choice Grade [D] Insert IC Size [D] Insert IC Size [D1] Insert Hole Size [D1] Insert Hole Size [S] Insert Thickness [S] Insert Thickness [Rε] Corner Radius [Rε] Corner Radius [GAA] Insert Rake Angle [Clearance Angle Major Clearance Angle Major Second
5692802 SPGX050204MD SPGX050204MD   KC7140 5.5600 .2188 2.2500 .0890 2.3800 .0940 0.4000 .0160 16.000 7.000 11.000
5692728 SPGX050204MD SPGX050204MD   KCU25 5.5600 .2188 2.2500 .0890 2.3800 .0940 0.4000 .0160 16.000 7.000 11.000
5534149 SPGX060304MD SPGX060304MD   KCU40 6.3500 .2500 2.6500 .1040 3.1800 .1252 0.4000 .0156 20.000 7.000 11.000
5534254 SPGX060304MD SPGX060304MD   KCU25 6.3500 .2500 2.6500 .1040 3.1800 .1252 0.4000 .0156 20.000 7.000 11.000
4047830 SPGX070304MD SPGX070304MD   KC7140 7.9400 .3125 2.8500 .1120 3.1800 .1252 0.4000 .0156 16.000 7.000 11.000
5534257 SPGX070304MD SPGX070304MD   KCU25 7.9400 .3125 2.8500 .1120 3.1800 .1252 0.4000 .0156 16.000 7.000 11.000
4040133 SPGX070308MD SPGX070308MD   KCU25 7.9400 .3125 2.8500 .1120 3.1800 .1252 0.8000 .0312 16.000 7.000 11.000
4047832 SPPX120408MD SPPX120408MD   KC7140 12.7000 .5000 4.6000 .1811 4.7600 .1875 0.8000 .0312 16.000 7.000 11.000
5534238 SPPX120408MD SPPX120408MD   KCU40 12.7000 .5000 4.6000 .1811 4.7600 .1875 0.8000 .0312 16.000 7.000 11.000
4040142 SPPX15T512MD SPPX15T512MD   KCU25 15.7320 .6250 5.5000 .2170 5.9500 .2340 1.2000 .0469 16.000 7.000 11.000
4042943 SPPX15T512MD SPPX15T512MD   KCU40 15.7320 .6250 5.5000 .2170 5.9500 .2340 1.2000 .0469 16.000 7.000 11.000
5878707 SPGX070304MD SPGX070304MD   KCPK10 7.9400 .3125 2.8500 .1120 3.1800 .1252 0.4000 .0156 16.000 7.000 11.000
3119433 SPPX09T308MD SPPX09T308MD   KC7815 9.5250 .3750 3.6000 .1417 3.9700 .1563 0.8000 .0312 16.000 7.000 11.000
4042891 SPPX09T310MD SPPX09T310MD   KCPK10 9.5250 .3750 3.6000 .1417 3.9700 .1563 1.0000 .0390 16.000 7.000 11.000
4042904 SPPX120412MD SPPX120412MD   KCPK10 12.7000 .5000 4.6000 .1811 4.7600 .1875 1.2000 .0469 16.000 7.000 11.000
4042907 SPPX15T512MD SPPX15T512MD   KCPK10 15.7320 .6250 5.5000 .2170 5.9500 .2340 1.2000 .0469 16.000 7.000 11.000
5692800 SPGX050204MD SPGX050204MD   KCU40 5.5600 .2188 2.2500 .0890 2.3800 .0940 0.4000 .0160 16.000 7.000 11.000
4047829 SPGX060304MD SPGX060304MD   KC7140 6.3500 .2500 2.6500 .1040 3.1800 .1252 0.4000 .0156 20.000 7.000 11.000
5534232 SPGX070304MD SPGX070304MD   KCU40 7.9400 .3125 2.8500 .1120 3.1800 .1252 0.4000 .0156 16.000 7.000 11.000
4042934 SPGX070308MD SPGX070308MD   KCU40 7.9400 .3125 2.8500 .1120 3.1800 .1252 0.8000 .0312 16.000 7.000 11.000
5534260 SPPX09T308MD SPPX09T308MD   KCU25 9.5250 .3750 3.6000 .1417 3.9700 .1563 0.8000 .0312 16.000 7.000 11.000
5534235 SPPX09T308MD SPPX09T308MD   KCU40 9.5250 .3750 3.6000 .1417 3.9700 .1563 0.8000 .0312 16.000 7.000 11.000
4040138 SPPX09T310MD SPPX09T310MD   KCU25 9.5250 .3750 3.6000 .1417 3.9700 .1563 1.0000 .0390 16.000 7.000 11.000
4042937 SPPX09T310MD SPPX09T310MD   KCU40 9.5250 .3750 3.6000 .1417 3.9700 .1563 1.0000 .0390 16.000 7.000 11.000
5534263 SPPX120408MD SPPX120408MD   KCU25 12.7000 .5000 4.6000 .1811 4.7600 .1875 0.8000 .0312 16.000 7.000 11.000
4040139 SPPX120412MD SPPX120412MD   KCU25 12.7000 .5000 4.6000 .1811 4.7600 .1875 1.2000 .0469 16.000 7.000 11.000
4042940 SPPX120412MD SPPX120412MD   KCU40 12.7000 .5000 4.6000 .1811 4.7600 .1875 1.2000 .0469 16.000 7.000 11.000
4047843 SPPX15T508MD SPPX15T508MD   KC7140 15.7320 .6250 5.5000 .2340 5.9500 .2340 0.8000 .0312 16.000 7.000 11.000
5534266 SPPX15T508MD SPPX15T508MD   KCU25 15.7320 .6250 5.5000 .2340 5.9500 .2340 0.8000 .0312 16.000 7.000 11.000
5534251 SPPX15T508MD SPPX15T508MD   KCU40 15.7320 .6250 5.5000 .2340 5.9500 .2340 0.8000 .0312 16.000 7.000 11.000
5080992 SPGX060304MD SPGX060304MD   KCPK10 6.3500 .2500 2.6500 .1040 3.1800 .1252 0.4000 .0156 20.000 7.000 11.000
3119391 SPGX060304MD SPGX060304MD   KC7815 6.3500 .2500 2.6500 .1040 3.1800 .1252 0.4000 .0156 20.000 7.000 11.000
4042888 SPGX070308MD SPGX070308MD   KCPK10 7.9400 .3125 2.8500 .1120 3.1800 .1252 0.8000 .0312 16.000 7.000 11.000
4047831 SPPX09T308MD SPPX09T308MD   KC7140 9.5250 .3750 3.6000 .1417 3.9700 .1563 0.8000 .0312 16.000 7.000 11.000
3119434 SPPX120408MD SPPX120408MD   KC7815 12.7000 .5000 4.6000 .1811 4.7600 .1875 0.8000 .0312 16.000 7.000 11.000
3774905 SPPX15T508MD SPPX15T508MD   KC7815 15.732 .6250 5.500 .2340 5.950 .2340 0.800 .0312 16.000 7.000 11.000
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Key Filters
Workpiece Material
  • P Steel (36)
    • P0
      Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (36)
    • P1
      Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (36)
    • P2
      Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS
      (36)
    • P3
      Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS
      (36)
    • P4
      Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS
      (36)
    • P5
      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS
      (36)
    • P6
      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS
      (36)
  • M Stainless Steel (36)
    • M1
      Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS
      (36)
    • M2
      High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS
      (36)
    • M3
      Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS
      (36)
  • K Cast Iron (36)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS
      (36)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS
      (36)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS
      (36)
  • N Non-Ferrous Materials (32)
    • N1
      Wrought Aluminum
      (32)
    • N2
      Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%
      (32)
    • N3
      High-Silicon Aluminum Alloys Si >12.2%
      (32)
    • N4
      Copper, Brass, Zinc-based on machinability index range of 70-100
      (32)
    • N5
      Nylon, Plastics, Rubbers, Phenolics, Resins, Fiberglass
      (32)
    • N6
      Carbon, Graphite Composites, CFRP
      (32)
    • N7
      MMC's
      (32)
  • S High-Temp Alloys (32)
    • S1
      Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS
      (32)
    • S2
      Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS
      (32)
    • S3
      Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS
      (32)
    • S4
      Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS
      (32)
firstChoiceCountry
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  • CN (25)
  • DE (25)
  • US (25)
  • IN (11)
  • GB (7)
Applications
  • ID Thread Turning (36)
Cutting Condition
  • Unstable (11)
  • Stable (7)
  • Interrupted (6)
Cutting Edges Per Insert
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Corner configuration
Corner Radius
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Corner Radius
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Application
Drilling Condition
  • Unstable (11)
  • Stable (7)
  • Interrupted (6)
Grade Of Cutting Tool
  • KCU25 (10)
  • KCU40 (10)
  • KC7140 (6)
  • KCPK10 (6)
  • KC7815 (4)
Wiper Insert
  • N (36)
Front-End
Insert Shape
  • S-SQUARE 90 (36)
Insert Geometry
Shape
  • S-SQUARE 90 (36)
Insert IC Size
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Insert IC Size
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Cutting Edge Length
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Cutting Edge Length
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Chip Breaker CBMD
  • MD (36)
Cutting Tool Material
  • H W (36)
Tolerance Class
  • P (21)
  • G (15)
other
Grade
  • KCU25 (10)
  • KCU40 (10)
  • KC7140 (6)
  • KCPK10 (6)
  • KC7815 (4)
Platform
  • Drill Fix (36)
Tool Unit
  • I (36)
  • M (36)
Drilling Condition Material
  • M2 (17)
  • M1 (11)
  • P1 (7)
  • P2 (7)
  • P3 (7)
  • M3 (6)
  • P0 (4)
  • K1 (1)
Cutting Condition Material
  • M2 (17)
  • M1 (11)
  • P1 (7)
  • P2 (7)
  • P3 (7)
  • M3 (6)
  • P0 (4)
  • K1 (1)
Insert Hand
  • N (35)
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Grades

  • KC7140

    Composition: PVD TiCN/TiN coated medium-grain carbide with high toughness.

    Application: Best suited for machining of steel and stainless steel. This exceptionally tough grade is perfectly suited for metastable machining conditions offering excellent tool life.

    P
    S
    K
    M
    N
  • KC7815

    Multi-Layered MT-CVD TiCN-Al203 coating
    Designed for indexable drilling of alloyed steels and some cast irons
    Superior performance when drilling ferrous steels at elevated speeds
    Expect 100% improvement in tool life versus competitive grades
    Use KC7815 in outboard pockets, KC7140 in inboard pockets for optimum performance with DRILL-FIX bodies
    Geometry: GD with honed negative land provides added strength

    P
    K
    M
  • KCPK10

    Composition: Advanced TiCN-Al2O3-CVD coating combined with a cobalt-enriched carbide substrate, this grade offers a balanced combination of deformation resistance and edge toughness.
    Application: KCPK10 offers outstanding abrasion and crater wear resistance for high-speed machining of steels and cast irons. Use for very high cutting speeds with low to medium feed rates.

    P
    S
    K
    M
    N
  • KCU25

    Turning Composition: An advanced PVD grade with hard AlTiN coating and fine-grain unalloyed substrate. The new and improved coating improves edge stability with wide range speed and feed capabilities.

    Turning Application: The KCU25 grade is ideal for general machining of most steels, stainless steels, high-temp alloys, titanium, irons, and non-ferrous materials in a wide range of speeds and feeds with improved edge toughness for interrupted cut and high feed rates.

    Holemaking Composition: Advanced CVD TiCN-Al2O3 coating combined with a tough carbide substrate.

    Holemaking Application: First choice for steel, stainless steel, and cast iron. This grade offers adequate deformation resistance, excellent edge strength, and superior wear resistance over a wide range of machining conditions for high productivity with very good reliability.

    P
    S
    K
    M
    N
  • KCU40

    Composition: Multilayered TiN-TiAlN-PVD coating and a tough substrate, that withstands interruptions and provides high wear resistance for long tool life.
    Application: KCU40 is the first choice for high reliability in most materials. This grade should be used at medium speeds and high feeds due to sharper edges. KCU40 covers steel, stainless steel, cast iron, and high-temperature alloys for high toughness applications under certain conditions.

    P
    S
    K
    M
    N

Warnings • Drill Fix DFR